Manufacturing

Steel Melting Shop - Advanced Manufacturing Process

Our Steel Melting Shop is equipped with an Electrical Induction Furnace from Megatherm India, featuring two crucibles of 25 MT capacity each for melting scrap and sponge iron.

• Scrap Identification: All incoming scrap is carefully analyzed using a spectrometer to determine the presence of precious alloying elements such as Nickel (Ni), Molybdenum (Mo), and Chromium (Cr).
• Charging Process: The scrap is charged into the furnace using a high-capacity magnet, ensuring safe and efficient handling.
• Melting & Analysis: During the melting process, continuous chemical analysis is carried out. Based on real-time results, precise additions of alloying elements are made to achieve the desired steel composition.
• Quality Assurance: This controlled process guarantees consistency, accuracy, and compliance with IS 2062 standards, delivering steel of superior quality for industrial and structural applications.

Continuous Casting Machine

After liquid steel is poured into the ladle, it is transferred to the Continuous Casting Plant (CCP) for billet production.

• Ladle Transfer: Molten steel is carefully shifted to the CCP station for continuous casting, ensuring controlled flow and minimal contamination.
• Casting Process: Steel is continuously cast into billets using advanced mould technology. This ensures uniform solidification, dimensional accuracy, and consistent quality across all billets.
• Billet Handling: Freshly cast billets are moved to the grinding yard for dressing and inspection, where surface defects are removed and quality is verified. Alternatively, billets are hot-rolled directly in our Rolling Mill, depending on production requirements and customer demand.

Hot Rolling Mills - Structural Steel Production

We operate two advanced Hot Rolling Mills dedicated to manufacturing high-quality structural steel products.

High-Quality Steel Products We Manufacture

MS Angles

MS Channels

MS Tee Bars

MS I-Beams

Hot Rolled Billets and Blooms

• Process Control: At rolling, we maintain strict control over temperature and dimensions to achieve accurate size tolerance as per customer requirements.
• Consistent mechanical properties and superior finish for structural applications.
• Customer Assurance: Our rolling mills are designed to deliver precision, durability, and compliance with IS 2062 standards, ensuring every product meets expectations of construction, fabrication, and infrastructure industries.

Hot Rolled Billets and Blooms

Our Hot Rolled Billets are produced through advanced continuous casting and rolling processes, ensuring superior strength, dimensional accuracy, and consistent quality.

Available Sizes

• 100 mm x 100 mm
• 110 mm x 110 mm
• 130 mm x 130 mm
• 160 mm x 160 mm
• 200 mm x 200 mm
• 240 mm x 200 mm

Key Features

• Strict control over temperature and dimensions during rolling.
• Compliance with IS 14650 and IS 2062 standards.
• Ideal for re-rolling into MS TMT Bars, Angles, Channels, I-Beams, and Tee Bars.
• Dressed and inspected to remove surface defects, ensuring reliability in downstream processes.